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Popisnosť

Sheet metal fabricanosť is the process of forming and producing parts from a metal sheet. Sheet metal fabricanosť processes produce highly durable components well-suited for both funcnosťal prototypes and end-use producnosť. Our custom sheet metal services offer a cost-effective and on-demand solunosť for your manufacturing needs. Fabricanosť services range from low-volume prototyping to high-volume producnosť runs with significant cost savings.

Proces zvyčajne zahrnuje 4 kroky - rezanie, tvarovanie, zostavovanie a povrchovú úpravu.

-Cutting Process

We offer various cutting opnosťs with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opnosť for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Proces formovania

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Zostavenie

For sheet metal fabricanosť, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distornosť after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecnosť,ensuring the complete funcnosťality of the product.

-Surface Treatment

The normal surface treatment process for sheet metal fabricanosť products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request.

Eloxovanie je k dispozícii s hliníkovými materiálmi.

Technical Specificanosťs

-Material

Mild steel, stainless steel, copper, brass, aluminum, and alloy steel.

-Kapacita stroja

1 200 tonový hydraulický lis, lis na 800 ton, hrúbka rezania materiálu do 150 mm na rezanie kyslíkom, 60 mm na rezanie plazmou a 25 mm na rezanie laserom. Maximálna veľkosť dielu: 2 000 * 1 500 mm

-Other specificanosťs

Capable in designing and developing necessary tools for sheet metal fabricanosť including forming dies, fixtures for welding, and test gauges for mass producnosť QC. CMM is available for sample dimensional inspecnosť. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Advantages

-Bohaté skúsenosti

More than 20 years of experience in sheet metal fabricanosť products development and producnosť, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotanosť within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Solunosť Provider

Auwell provides comprehensive services for sheet metal fabricanosť projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producnosť, and to logistic and post-sale support.

-Pevné politiky QC

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecnosť. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producnosť, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificanosťs.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass producnosť, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applicanosťs

Sheet metal fabricanosť products have widely been used in almost all industrial sectors including: 

-Letectvo a obrana

-Automobilový priemysel

-Agriculture Machinery

-Energy

-Electronics

-Construcnosť

-Transportanosť

-Priemyselný

-Consumer Products

The following catalogues of sheet metal fabricanosť products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM diely

Automobilový priemysel Adjustable Torsion Bar

Agriculture OEM Parts

Zrkadlová konzola

Výdajové sady bariér

Crash Protecnosť Guards;

Držiak žľabu a listový filter

Držiak potrubia

Prepínač napájacej skrinky

Súčasti regálových odevov

Wheelie Bin Axle

Časti nábytku